google-site-verification: googlea7fc29787c21d30b.html

Wire EDM

REQUEST FOR QUOTE

No matter if you have prints in hand or you are in need of our in-house design teams expertise, Toolmasters is your turnkey solution. Rest assured that quality and timeliness are our specialties.

Click Here

What’s a Wire EDM?

The simple definition of Wire EDM (also known as “spark EDM”) is machining by creating sparks in a thin metal wire by conducting electricity through de-ionized water, enabling the wire to cut through metal by using the heat from the sparks. Although the process sounds simple, Wire EDM produces amazing results!

 

Wire EDM (Electrical Discharge Machining) is an example of how Toolmasters, Inc. stays in step with new technologies. Over the last 15 years, Wire EDM has grown exponentially in popularity and is today a standard machining technology. Toolmasters was one of the first shops in the Midwest to purchase and apply Wire EDM to die making.  We purchased our first machine over 30 years ago, in 1978.

Wire EDM is a major component in our die quality; Toolmasters applies Wire EDM to our dies wherever possible. Our Wire EDM services provide you with impressive benefits:

Improved Quality: Wire EDM eliminates tool breakage. It can cut through extremely hard materials, such as Titanium and Carbide, process these extremely hard materials to close tolerances and achieve intricate shapes too difficult to produce with conventional cutting tools. Wire EDM cuts complex shapes and thin-walled configurations with no distortion and can additionally produce exceptionally fine finishes, even in rough cut.

Faster Completion TImes: Wire EDM replaces numerous grinding operations and produces a part that requires a minimun—often no need for time-consuming operations such as deburring or extra fixturing. Faster completion times result in reduced production costs. Toolmasters is the tool and die shop where quality still counts. In today’s tough economy, our Wire EDM services provide the muscle you need to lower production costs, shorten delivery times, and maintain the quality you expect. Contact us for a free quote.

Consistent Quality from Print to Finished Part.

The simple definition of Wire EDM (also known as “spark EDM”) is machining by creating sparks in a thin metal wire by conducting electricity through de-ionized water, enabling the wire to cut through metal by using the heat from the sparks. Although the process sounds simple, Wire EDM produces amazing results!

 

Wire EDM (Electrical Discharge Machining) is an example of how Toolmasters, Inc. stays in step with new technologies. Over the last 15 years, Wire EDM has grown exponentially in popularity and is today a standard machining technology. Toolmasters was one of the first shops in the Midwest to purchase and apply Wire EDM to die making.  We purchased our first machine over 30 years ago, in 1978.

Wire EDM is a major component in our die quality; Toolmasters applies Wire EDM to our dies wherever possible. Our Wire EDM services provide you with impressive benefits:

Improved Quality: Wire EDM eliminates tool breakage. It can cut through extremely hard materials, such as Titanium and Carbide, process these extremely hard materials to close tolerances and achieve intricate shapes too difficult to produce with conventional cutting tools. Wire EDM cuts complex shapes and thin-walled configurations with no distortion and can additionally produce exceptionally fine finishes, even in rough cut.

Faster Completion TImes: Wire EDM replaces numerous grinding operations and produces a part that requires a minimun—often no need for time-consuming operations such as deburring or extra fixturing. Faster completion times result in reduced production costs. Toolmasters is the tool and die shop where quality still counts. In today’s tough economy, our Wire EDM services provide the muscle you need to lower production costs, shorten delivery times, and maintain the quality you expect. Contact us for a free quote.

More Services By Toolmasters

We’ve earned our reputation for building quality metal dies with the expertise and experience gained through nearly 40 years of building tooling. Our customers find that our innovative ideas in design make for a better, more affordable tools and dies.

CNC Production Machining

Short and long-run production milling and wire EDM abilities.  On longer run production projects, our designers custom design and build fixtures to help minimize machining time and increase quality of parts.

CNC 3d Milling

Our in-house design team uses the latest software to ensure that we produce three-dimensional pieces with the necessary precision. Learn more about our CNC 3D Milling by clicking the button below.

Die Design-Build-Repair

Top notch design from experienced craftsmen ensure that your new tooling or repair job is built with the highest quality and timeliness. From print to press Toolmasters has got you covered.

wire edm services

From the more complex upper and lower geometry, fourth axis wire capabilities,
to the normal die taper and land configurations, we can do it all. Contact Toolmasters today.

testimonials

Toolmasters employs a full complement of tool & die services, consistently producing products that exceed our customers’ expectations. We build progressive dies, compound dies, adjustable dies —form dies, brake dies, blanking dies, leading–trailing edge dies, pinch trim dies, or aluminum extrusion dies—each custom made precisely to fit your requirements.

We have worked for Toolmasters for nearly 20 years. They provide a quality service at a competitive rate. Will always stand behind their work and most importantly to a product development customer, are open to exploring alternative methods and options to help gain a competitive advantage. We give them the highest recommendation.

Dan Koleko

American Metal Fab Inc, American Metal Fab Inc

Toolmasters has been our ‘go to’ source for our medium size Stamping Dies with above average complexity and precision since 2005. Overall service is excellent and the tools are very high quality.  Quick response time on quotes, excellent collaboration on design, in-house tryout, and prompt delivery. Great group of Toolmakers to work with having many combined years of ‘hands-on’ Tool & Die experience!

Troy Krumwiede

VP Sales, T&D Metal Products

We have been working with Toolmasters for over 22 years.  Their dies and parts are great quality.  They have always responded to my companies needs with great service at competitive rates. We recommend Toolmasters for all your tooling needs.

Wanda Korcz

Tooling Engineer, Hubbell Raco/Bell/TayMac

Let Us Exceed Your Expectations

No matter how simple or complex the tool or die, we use the latest high-tech equipment to produce your tooling. Our in-house CAD design, jig grinding, 3D machining, multi-hole drilling, and wire EDM services guarantee the precision you require. If anything, we probably build our dies to higher standards than our customers order, generating the maximum value for the dollar.

Whether you require progressive dies, compound dies, adjustable dies —form dies, brake dies, blanking dies, leading–trailing edge dies, pinch trim dies, or aluminum extrusion dies—Toolmasters works to exceed your expectations.

Toolmasters Inc. is dedicated to providing quality tools and dies, deliver them on time, and conduct all business with integrity. We make these commitments to each of our customers.

When you need a high quality, easy to maintain die, come to the tool and die shop where quality still counts, contact Toolmasters.

Contact Toolmasters Today

Building Quality Tooling Since 1973
Open Hours

M-F: 6:30am - 4:30pm